Visitors from afar

Our story so far: The drywallers began work on the 126-year-old Methodist church we were turning into our dream home.

# # #

Just as walls were taking shape, my parents who lived in Minnesota came for a visit.

I almost always brought home A’s from school, but better than any report card was showing my parents around the church. Finally, they could see in three-dimensions all we had been describing, lo, these many months.

The day after walking through our future home the first time, I asked my parents what they thought.

“Well,” my mother said, “we think you’ve come a long way in five months. But you have a long way to go.”

My 70something father is an avid woodworker, and he had contributed beautiful built-in bookshelves to both of my last two houses (alas, the bookcases are still there, even if I’m not) so naturally, he lent a hand to the church reconstruction project while he was here.

column
This is one of the balcony columns that required special attention. Doesn’t Dad do nice work?

Tyler wanted something tougher than drywall wrapping the two pillars holding up the balcony. Those posts will be in a high-traffic area near bar stools that may get backed into the posts on exuberant occasion. Dad agreed to wrap the pillars with vinyl board (think of the material in PVC pipes, only flat). He and I traipsed around Home Depot together to find the right stuff and delivered it to the church, where Dad spent one morning measuring twice and cutting once to make our pillars look as clean and nearly finished as our walls.

The three of us, Mom and Dad and I, also paid a visit to the impressive showroom where I found the Lighting Savant (and lot of distinctive light fixtures). Mom and Dad needed some advice and some pendant fixtures for their kitchen. They found both—the Lighting Savant was just as helpful to them as he had been to me.

A successful visit all the way around.

# # #

Tomorrow: Tyler gets busy outside. Read about it here.

The slate is clean, the future awaits, awake

Our story so far: The subcontractors for our drywall job at the 126-year-old Methodist church found it distasteful, so the A Team, the men who had so skillfully finished our sanctuary ceiling, got handed the ball.

# # #

The A Team began (on Day Three) in the master bath so our tiler, You-Can-Call-Me-Al, could put down his saw and pick up his spatula again and get back to tiling.

drywall mid job
Drywall, mid job.

The drywall concealed all our sins: Crooked pipes, ugly studs, awkwardly stapled insulation plus dirt and sawdust. White sheets occasionally interrupted with “5/8” CP LITE-WEIGHT FIRE-RATED” print covered everything. Even before mudding the seams, the new drywall made actual rooms out our wooden studs. People warned us our rooms would feel smaller, but I didn’t feel that way at all. Our rooms finally felt like rooms.

In completing the bathroom, the new Sheetrock sealed up our short-cut. The linen closet—an awkward eighteen-inch-square chunk of space between the mudroom, the walk-in-closet and the bathrooms—lost its status as a doorway and became what it was designed for: A closet.

After five days of hanging drywall in all the rooms on the main floor and second story, the A Team began taping the seams and mudding them, which finished all the edges nicely.

Our wall work was nothing on the scale of God’s and it was taking a lot longer than six days, but in the words of Genesis, we saw everything that we had made, and behold, it was very good.

# # #

Today’s headline comes from “Upright Come,” a song by Patti Smith.

Tomorrow: VIP visitors. Read about them here.

Art is never finished, only abandoned

Our story so far: Five tons of drywall was delivered to the 126-year-old Methodist church we were turning into our dream home.

# # #

Day Two of drywall was less efficient than simple delivery. Our drywaller had subcontracted our job to another team. When they arrived and discovered the job was at a 126-year-old, not-perfectly straight church, and it required five-eighth-inch-and-therefore-heavier drywall, the B Team promptly left.

church message sad saintThey left. The dour-faced workers got into their pickup truck and left the scene with nary a word.

I saw them driving away as I walked up to the church. Only I didn’t know they were our workers.

“Where are drywallers?” I asked Tyler, who was busying himself with one of the other thousand details requiring attention.

“They left.”

“Are they coming back?”

“I don’t know,” he said.

Well, they didn’t come back.

After regrouping with Tyler and explaining what the B Team didn’t verbalize before departing, our drywaller agreed to use his A Team, the same men who’d had so skillfully finished our sanctuary ceiling, but it would take longer. Despite hearing echoes of “Two weeks! Two weeks!” in my ears, we readily agreed.

# # #

Today’s headline is a quote often attributed to Leonardo Da Vinci and sometimes to Pablo Picasso. And the message in the church sign is a paraphrase from a sermon by Pope Francis.

Tomorrow: The walls made by drywall. Check it out here.

Happiness is free delivery

Our story so far: Spring arrives, and with it, a new phase in the more than five-month-long renovation of the 126-year-old Methodist church into our home: Drywall.

# # #

Upon mentioning the advent of drywall, friends in Great Britain who coincidentally were renovating their kitchen remarked on the differences in English terminology. In Wisconsin, drywall came in panels made of gypsum plaster pressed between thick sheets of paper. In Great Britain, a dry wall was a wall of stones without mud in between them. Brits, my friend informed me, use either wet plaster brick or block external walls; plasterboard—the equivalent of drywall panels—is used on internal stud walls. I was reminded of the old days when I visited London frequently for work, stuffing my luggage in the boot (that is, the trunk) and dining on lunches of prawn sandwiches garnished with rocket (shrimp sandwiches with a side of arugula).

drywall delivery
The church gulps in sheet after sheet of drywall.

Day One of drywall was delivery day. Tyler removed windows on the first and second floors, and two fully equipped guys pulled five tons of drywall from a flatbed truck into the church in a couple of hours.

drywall stacks
This stack represents only about one ton of drywall.
drywall warning
Kudos to the guy (or gal) who developed this brand name: RockSteady. For a drywall stabilizing company. Clever.

We got rid of two thirty-yard dumpsters full of extra weight, and now we were replacing all it and then some. Drywall was so heavy, as a matter of fact, it was dangerous. The delivery guys wired stacks of four-by-twelve-foot sheets against the walls of the church with little warning clips: “Warning! DRYWALL IS HEAVY! Attempting to move may cause injury or death.”

Not that I needed another reminder of the weight of construction materials. There is a reason you don’t see old ladies with no upper body strength working in the construction industry. I struggled to lift pretty much everything. (Except insulation. That was easy to lift. Hard to manipulate.) Lumber was heavy. Five-gallon buckets of paint were heavy. Tile was really heavy. Sledgehammers? Solid-wood doors? Drywall? Rebar? Brick? Well-constructed cabinets? All of it reminded me how little strength I had ever, let alone now in my fifties. Before our construction project, I puffed up my chest when I was able to open a bottle of spaghetti sauce by myself. I wasn’t built for this.

# # #

Tomorrow: Day Two of drywall doesn’t go so well. Read about that fiasco here.

Doors open to those bold enough to knock

Our story so far: After months of demolition, framing and mechanicals, spring arrived at the church we were turning into our home, and we looked forward to the next phase: Drywall, Paint & Flooring.

# # #

The final task Tyler completed before the drywall was hung was to install the front doors. Remember? The doors for the man’s home that is his castle? We’d purchased them off Craig’s List months ago now, and they were stored in the basement, awaiting their final home. Initially, we thought we’d wait until everything else was finished, but Tyler thought it better to let the drywallers work around the castle doors, rather than pull apart their careful work later only to do it again.

The enormous arched door frame was so large, we couldn’t fit through the basement door, so it had been moved around the sanctuary fifteen times while various contractors worked around it. Now Tyler pulled off the exterior siding on the front entryway, and You-Can-Call-Me-Al helped him slide the door frame into place. Tyler’s hired man St. Johnny helped hang the heavy doors in the frame, and You-Can-Call-Me-Al performed the required cosmetic surgery so they swung smoothly.

All winter and early spring, the only evidence of any activity inside the church was the string of pickup trucks parked outside of it. Now, the whole world could see a hint of the transformation in store for the rest of the structure.

Our rustic castle doors with operational speakeasy portals were absolutely the perfect doors for the church. Even before we put back the siding and installed the exterior lights or even door handles, we earned compliments from friends and passing strangers on this exceeding public design choice.

They made me so happy.

front door before and after install

# # #

Tomorrow: Drywall delivery day. Read about it here.

When you bring effort every single day, that’s where transformation happens

Our story so far: The building inspector approved the rough-in in our renovation of the old Methodist church into a home.

# # #

As we neared the end of the Framing & Mechanicals phase of construction, Tyler was on box seven of nails for his air nailer. A box, you might recall, had a quantity of two-thousand nails.

And two-by-fours? He estimated we’d used at least one-hundred-and-fifty in constructing walls and ceilings inside the church. The Framing & Mechanicals phase had dragged on nearly twelve weeks, four weeks longer than demolition which had felt like it would never end. We were excited for the phase that signaled the most dramatic physical changes in the church.

Besides nails, lumber and lassitude, a measure of the effort we’d put into our construction project was Tyler’s belt.

During the first three months, he tightened his belt by about a notch a month. By Month Four, he had to bore a new notch in his belt, and that was apparently still not enough. One day, he had one hand on his air nailer and the other on a ceiling joist to hold it in place while he secured it. In front of an audience of St. Johnny, the carpenter helper, our electrician and an HVAC guy, Tyler’s pants fell to his ankles.

He ho-ho-hoed his way through a situation that would have mortified anyone else, but thank goodness he was wearing his new, snugly fitting underwear.

Another measure of our effort? Splinters and gloves.

Tyler picked wooden splinters out of his digits nearly every night as he sat on the couch decompressing from another long day. I wasn’t so rugged; I wore gloves.

Tyler had purchased a big box of cotton brown jersey gloves for me and his hired man to use. They were handy (get it? Handy gloves?) but too big for my slender (some might say bony) fingers. During the demolition phase, I’d run across a pair of work gloves that had belonged to the “DCE,” as evidenced by the Sharpie marker labeling. The only DCE this Lutheran had ever heard of was the Director of Christian Education, so I imagined the Methodist DCE had left them behind. They fit perfectly, so I commandeered them.

Four months and countless nails, pieces of wood and rolls of insulation later, the seams began splitting. I’d never worn out a pair of work gloves before. Before the church, I’d never even owned a pair of work gloves. I was never a gardener, and my hobby involved using writing utensils, not hammers. When more of my fingertips were bare than protected, I complained to the foreman that I needed a new pair of gloves “like these,” I said holding up my threadbare DCE gloves. Two days later, Tyler returned home from another trip to Home Depot with not one, not two but three pairs of work gloves eerily similar to my DCE gloves.

I would not be able to complain about my work gloves again.

old and new gloves
My old gloves went into the trash right after I took this picture.

# # #

Tomorrow: Last-minute installation. Read about it here.

There are no failures, only quitters

Our story so far: A new phase of construction arrived with spring as we renovated a 126-year-old Methodist church into our home.

# # #

The renovation phases in our project didn’t always have clearly defined beginnings and endings. Phase One, demolition, clearly began the day we purchased the church, but it continued into the mechanicals phase and beyond as we discovered new walls, windows and cubbies that required dismantling before we installed something new.

Similarly, Phase Three of drywall, paint and flooring began as soon as the drywallers finished demoing the sanctuary ceiling. They immediately drywalled and painted it, and the ceiling simply overlooked all the work being done during Phase Two of framing and mechanicals.

approval

But we treasured a clear marker at the end of framing and mechanicals. The building inspector officially approved our rough-in. Approval! This was necessary in order to proceed with covering the studded walls which contained all the precious and expensive—but unimaginative—plumbing, wiring and HVAC ducting. Finally, the dirty demolition phase and boring mechanicals phase were behind us. Let the fun begin!

suffering message

# # #

Tomorrow: Measures of our success. Read about them here.

Sweeping views

Our story so far: As reality has caught up with this blog about converting a 126-year-old Methodist church into our home, I’ve run across a few odds and ends that occurred after I wrote about the subject initially. That’s how it goes with a real-time memoir. Sometimes stuff happens after publication. So this week, I’m sharing a few little stories that will ultimately be integrated into the relevant location in the memoir. Think of this as the time in the novel—especially a mystery novel—when you page back to reread a few passages to remind yourself about what’s going on. Here’s an update for Chapter 21.

# # #

To wrap up the balcony, Tyler constructed cross joists from the pergola to the north and south walls of the church. These were narrower than the center part of the balcony in order to clear the spiral stairway on the north side and the front window on the south. With the science part complete, a bit of art was necessary to draw the main part of the balcony together with the narrow part; Tyler planned a dramatic scallop and swoop to soften the edges of the balcony.

You-Can-Call-Me-Al was an even better carpenter than he was tiler. He picked up in execution where Tyler’s grand plans left off, and he built the most graceful sweeps constructed of wood you’ve ever seen.

south swoop
South scallop and swoop.
north swoop
View of the sweeping balcony from the north.

# # #

Tomorrow: Insulation works. See how here.

Shampoo is ugly

Our story so far: As reality has caught up with this blog about converting a 126-year-old Methodist church into our home, I’ve run across a few odds and ends that occurred after I wrote about the subject initially. That’s how it goes with a real-time memoir. Sometimes stuff happens after publication. So this week, I’m sharing a few little stories that will ultimately be integrated into the relevant location in the memoir. Think of this as the time in the novel—especially a mystery novel—when you page back to reread a few passages to remind yourself about what’s going on. Here’s an update for Chapter 20.

# # #

Those cute niches flippers always build into the shower wall on HGTV look so pretty when the house is staged with candlelight and floral arrangements, but in practical use the shower niche is an eyesore of mismatched face wash and deep conditioners.

shower rough walls
This image of the shower-in-the-rough is taken from the bathroom doorway. Initially, the shampoo niche was planned for the wall hidden by the floor-to-ceiling partial wall.

In the initial design of our custom shower, we intended to hide our extra-large shower niche in the corner, mostly hidden by the wall to which the glass door would be attached. At least our shampoo would be mostly obscured to looky-loos poking their heads inside our master bath to get a look.

shower niche revealed
Instead, the shower niche (extra large, of course) would be hidden inside the partial wall, completely hidden from the bathroom doorway.

But then we discovered the pre-engineered insets wouldn’t fit between the studs on that wall. You-Can-Call-me-Al offered to create a custom niche, which was a reasonable solution until Tyler discovered the inserts would fit neatly inside the glass-door wall. Even better, our niche would only be visible from the shower. Ta-da! No more ugly shampoo cluttering the impressive view of the shower.

Happy accident.

# # #

Tomorrow: What do you mean, balcony swoop? Check it out here.

Sneaking in the back door

Our story so far: As reality has caught up with this blog about converting a 126-year-old Methodist church into our home, I’ve run across a few odds and ends that occurred after I wrote about the subject initially. That’s how it goes with a real-time memoir. Sometimes stuff happens after publication. So this week, I’m sharing a few little stories that will ultimately be integrated into the relevant location in the memoir. Think of this as the time in the novel—especially a mystery novel—when you page back to reread a few passages to remind yourself about what’s going on. Here’s an update for Chapter 19.

# # #

The floor plan for the main floor required Tyler to close off the exterior side entry which was unnecessary in our master bedroom and build a new doorway. The new doorway in the north wall of the church in an area Tyler called the mudroom would someday lead to the garage.

back entry in outline
Back entry in imagination.

In February, this door was just a little spray paint and imagination but in April, Tyler installed and one of his skilled laborers installed the actual door, a modern piece with a little leaded glass detail. At this point, it still lead to nowhere, but now the drywallers could work around it.

back door
New back door.

# # #

Tomorrow: A quest. For tile. Read about it here.