Cutting out a few steps is harder work than skipping a few steps

Our story so far: After months of effort, we’d arrived at the drywall phase of renovation in the 126-year-old Methodist church we were turning into our home.

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While the drywallers were doing their thing inside the church, Tyler got busy outside. Finally, the weather made the Great Outdoors inviting again, and Tyler began work on his Garage of Dreams.

In the way that other phases overlapped one another, Phase Six: The Garage was overlapping Phase Three: Drywall, Paint & Flooring. This was necessary for two reasons. First, the weather was finally nice again. Second, it was becoming increasingly apparent we weren’t going to be able to move into the church when we elected to wrap up our lease on the nearby rental house. It looked like we were going to have to move back into the camper, which we preferred to park on the cement slab of our future driveway and garage rather than a muddy yard.

This wasn’t an entirely unwelcome development given the nice weather. Recall that we were forced to move out of the camper in mid-November only because of snow and the imminent threat of freezing sewage pipes. On the other hand, it would have been convenient to move directly from the rental house into the church. But without the luxuries of finished flooring, countertops and closet racks in the church, we elected to take up residence in the camper again.

When deciding to purchase this particular church, the size of the lot was as appealing as the location. No churches came with attached garages, and some small churches offered no place to build a garage. When we contemplated the church in Pecatonica, Illinois, the garage we planned would have taken up all the open lot that came with the church. Though there was no parking lot or off-street parking with our 126-year-old Methodist church, the structure itself was situated on the front of a long triangular lot, which left lots of land for a garage with space left for a garden and other green space.

For several weeks, Tyler had been pacing and tracing the outline of his garage and driveway, collecting bids, consulting with the building inspector on setbacks and footings, and pricing creature comforts (like urinals and method of garage heating). Bids on outsourcing all the work ran high, so with his eye on the Tequila Budget, Tyler took on some parts of the project himself. He was ready to break ground.

Or at least break concrete.

The first step in his grand garage plan was to break up part of the concrete stairway from the basement. The straight stairway required a turn in order to be situated completely inside the future garage. The top four steps had to go.

jackhammered steps
Back steps, post demolition.

So Tyler rented a jack-hammer. And jack-hammered through several feet of concrete. His hired man St. Johnny earned his pay that day, hauling away the heavy chunks and digging a four-foot-deep hole to accommodate a new mid-stairway landing.

Tyler came home of the church that day in a state of exhaustion. After months of demolition and wall construction, he admitted that was only a warm-up. “I haven’t worked that hard in years,” he said at the end of jack-hammer day as he flopped on the couch, soon to be sleeping.

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Tomorrow: Some old dogs do have new tricks. Read about it here.

Visitors from afar

Our story so far: The drywallers began work on the 126-year-old Methodist church we were turning into our dream home.

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Just as walls were taking shape, my parents who lived in Minnesota came for a visit.

I almost always brought home A’s from school, but better than any report card was showing my parents around the church. Finally, they could see in three-dimensions all we had been describing, lo, these many months.

The day after walking through our future home the first time, I asked my parents what they thought.

“Well,” my mother said, “we think you’ve come a long way in five months. But you have a long way to go.”

My 70something father is an avid woodworker, and he had contributed beautiful built-in bookshelves to both of my last two houses (alas, the bookcases are still there, even if I’m not) so naturally, he lent a hand to the church reconstruction project while he was here.

column
This is one of the balcony columns that required special attention. Doesn’t Dad do nice work?

Tyler wanted something tougher than drywall wrapping the two pillars holding up the balcony. Those posts will be in a high-traffic area near bar stools that may get backed into the posts on exuberant occasion. Dad agreed to wrap the pillars with vinyl board (think of the material in PVC pipes, only flat). He and I traipsed around Home Depot together to find the right stuff and delivered it to the church, where Dad spent one morning measuring twice and cutting once to make our pillars look as clean and nearly finished as our walls.

The three of us, Mom and Dad and I, also paid a visit to the impressive showroom where I found the Lighting Savant (and lot of distinctive light fixtures). Mom and Dad needed some advice and some pendant fixtures for their kitchen. They found both—the Lighting Savant was just as helpful to them as he had been to me.

A successful visit all the way around.

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Tomorrow: Tyler gets busy outside. Read about it here.

The slate is clean, the future awaits, awake

Our story so far: The subcontractors for our drywall job at the 126-year-old Methodist church found it distasteful, so the A Team, the men who had so skillfully finished our sanctuary ceiling, got handed the ball.

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The A Team began (on Day Three) in the master bath so our tiler, You-Can-Call-Me-Al, could put down his saw and pick up his spatula again and get back to tiling.

drywall mid job
Drywall, mid job.

The drywall concealed all our sins: Crooked pipes, ugly studs, awkwardly stapled insulation plus dirt and sawdust. White sheets occasionally interrupted with “5/8” CP LITE-WEIGHT FIRE-RATED” print covered everything. Even before mudding the seams, the new drywall made actual rooms out our wooden studs. People warned us our rooms would feel smaller, but I didn’t feel that way at all. Our rooms finally felt like rooms.

In completing the bathroom, the new Sheetrock sealed up our short-cut. The linen closet—an awkward eighteen-inch-square chunk of space between the mudroom, the walk-in-closet and the bathrooms—lost its status as a doorway and became what it was designed for: A closet.

After five days of hanging drywall in all the rooms on the main floor and second story, the A Team began taping the seams and mudding them, which finished all the edges nicely.

Our wall work was nothing on the scale of God’s and it was taking a lot longer than six days, but in the words of Genesis, we saw everything that we had made, and behold, it was very good.

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Today’s headline comes from “Upright Come,” a song by Patti Smith.

Tomorrow: VIP visitors. Read about them here.

Art is never finished, only abandoned

Our story so far: Five tons of drywall was delivered to the 126-year-old Methodist church we were turning into our dream home.

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Day Two of drywall was less efficient than simple delivery. Our drywaller had subcontracted our job to another team. When they arrived and discovered the job was at a 126-year-old, not-perfectly straight church, and it required five-eighth-inch-and-therefore-heavier drywall, the B Team promptly left.

church message sad saintThey left. The dour-faced workers got into their pickup truck and left the scene with nary a word.

I saw them driving away as I walked up to the church. Only I didn’t know they were our workers.

“Where are drywallers?” I asked Tyler, who was busying himself with one of the other thousand details requiring attention.

“They left.”

“Are they coming back?”

“I don’t know,” he said.

Well, they didn’t come back.

After regrouping with Tyler and explaining what the B Team didn’t verbalize before departing, our drywaller agreed to use his A Team, the same men who’d had so skillfully finished our sanctuary ceiling, but it would take longer. Despite hearing echoes of “Two weeks! Two weeks!” in my ears, we readily agreed.

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Today’s headline is a quote often attributed to Leonardo Da Vinci and sometimes to Pablo Picasso. And the message in the church sign is a paraphrase from a sermon by Pope Francis.

Tomorrow: The walls made by drywall. Check it out here.

Happiness is free delivery

Our story so far: Spring arrives, and with it, a new phase in the more than five-month-long renovation of the 126-year-old Methodist church into our home: Drywall.

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Upon mentioning the advent of drywall, friends in Great Britain who coincidentally were renovating their kitchen remarked on the differences in English terminology. In Wisconsin, drywall came in panels made of gypsum plaster pressed between thick sheets of paper. In Great Britain, a dry wall was a wall of stones without mud in between them. Brits, my friend informed me, use either wet plaster brick or block external walls; plasterboard—the equivalent of drywall panels—is used on internal stud walls. I was reminded of the old days when I visited London frequently for work, stuffing my luggage in the boot (that is, the trunk) and dining on lunches of prawn sandwiches garnished with rocket (shrimp sandwiches with a side of arugula).

drywall delivery
The church gulps in sheet after sheet of drywall.

Day One of drywall was delivery day. Tyler removed windows on the first and second floors, and two fully equipped guys pulled five tons of drywall from a flatbed truck into the church in a couple of hours.

drywall stacks
This stack represents only about one ton of drywall.
drywall warning
Kudos to the guy (or gal) who developed this brand name: RockSteady. For a drywall stabilizing company. Clever.

We got rid of two thirty-yard dumpsters full of extra weight, and now we were replacing all it and then some. Drywall was so heavy, as a matter of fact, it was dangerous. The delivery guys wired stacks of four-by-twelve-foot sheets against the walls of the church with little warning clips: “Warning! DRYWALL IS HEAVY! Attempting to move may cause injury or death.”

Not that I needed another reminder of the weight of construction materials. There is a reason you don’t see old ladies with no upper body strength working in the construction industry. I struggled to lift pretty much everything. (Except insulation. That was easy to lift. Hard to manipulate.) Lumber was heavy. Five-gallon buckets of paint were heavy. Tile was really heavy. Sledgehammers? Solid-wood doors? Drywall? Rebar? Brick? Well-constructed cabinets? All of it reminded me how little strength I had ever, let alone now in my fifties. Before our construction project, I puffed up my chest when I was able to open a bottle of spaghetti sauce by myself. I wasn’t built for this.

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Tomorrow: Day Two of drywall doesn’t go so well. Read about that fiasco here.

Doors open to those bold enough to knock

Our story so far: After months of demolition, framing and mechanicals, spring arrived at the church we were turning into our home, and we looked forward to the next phase: Drywall, Paint & Flooring.

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The final task Tyler completed before the drywall was hung was to install the front doors. Remember? The doors for the man’s home that is his castle? We’d purchased them off Craig’s List months ago now, and they were stored in the basement, awaiting their final home. Initially, we thought we’d wait until everything else was finished, but Tyler thought it better to let the drywallers work around the castle doors, rather than pull apart their careful work later only to do it again.

The enormous arched door frame was so large, we couldn’t fit through the basement door, so it had been moved around the sanctuary fifteen times while various contractors worked around it. Now Tyler pulled off the exterior siding on the front entryway, and You-Can-Call-Me-Al helped him slide the door frame into place. Tyler’s hired man St. Johnny helped hang the heavy doors in the frame, and You-Can-Call-Me-Al performed the required cosmetic surgery so they swung smoothly.

All winter and early spring, the only evidence of any activity inside the church was the string of pickup trucks parked outside of it. Now, the whole world could see a hint of the transformation in store for the rest of the structure.

Our rustic castle doors with operational speakeasy portals were absolutely the perfect doors for the church. Even before we put back the siding and installed the exterior lights or even door handles, we earned compliments from friends and passing strangers on this exceeding public design choice.

They made me so happy.

front door before and after install

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Tomorrow: Drywall delivery day. Read about it here.

When you bring effort every single day, that’s where transformation happens

Our story so far: The building inspector approved the rough-in in our renovation of the old Methodist church into a home.

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As we neared the end of the Framing & Mechanicals phase of construction, Tyler was on box seven of nails for his air nailer. A box, you might recall, had a quantity of two-thousand nails.

And two-by-fours? He estimated we’d used at least one-hundred-and-fifty in constructing walls and ceilings inside the church. The Framing & Mechanicals phase had dragged on nearly twelve weeks, four weeks longer than demolition which had felt like it would never end. We were excited for the phase that signaled the most dramatic physical changes in the church.

Besides nails, lumber and lassitude, a measure of the effort we’d put into our construction project was Tyler’s belt.

During the first three months, he tightened his belt by about a notch a month. By Month Four, he had to bore a new notch in his belt, and that was apparently still not enough. One day, he had one hand on his air nailer and the other on a ceiling joist to hold it in place while he secured it. In front of an audience of St. Johnny, the carpenter helper, our electrician and an HVAC guy, Tyler’s pants fell to his ankles.

He ho-ho-hoed his way through a situation that would have mortified anyone else, but thank goodness he was wearing his new, snugly fitting underwear.

Another measure of our effort? Splinters and gloves.

Tyler picked wooden splinters out of his digits nearly every night as he sat on the couch decompressing from another long day. I wasn’t so rugged; I wore gloves.

Tyler had purchased a big box of cotton brown jersey gloves for me and his hired man to use. They were handy (get it? Handy gloves?) but too big for my slender (some might say bony) fingers. During the demolition phase, I’d run across a pair of work gloves that had belonged to the “DCE,” as evidenced by the Sharpie marker labeling. The only DCE this Lutheran had ever heard of was the Director of Christian Education, so I imagined the Methodist DCE had left them behind. They fit perfectly, so I commandeered them.

Four months and countless nails, pieces of wood and rolls of insulation later, the seams began splitting. I’d never worn out a pair of work gloves before. Before the church, I’d never even owned a pair of work gloves. I was never a gardener, and my hobby involved using writing utensils, not hammers. When more of my fingertips were bare than protected, I complained to the foreman that I needed a new pair of gloves “like these,” I said holding up my threadbare DCE gloves. Two days later, Tyler returned home from another trip to Home Depot with not one, not two but three pairs of work gloves eerily similar to my DCE gloves.

I would not be able to complain about my work gloves again.

old and new gloves
My old gloves went into the trash right after I took this picture.

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Tomorrow: Last-minute installation. Read about it here.

There are no failures, only quitters

Our story so far: A new phase of construction arrived with spring as we renovated a 126-year-old Methodist church into our home.

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The renovation phases in our project didn’t always have clearly defined beginnings and endings. Phase One, demolition, clearly began the day we purchased the church, but it continued into the mechanicals phase and beyond as we discovered new walls, windows and cubbies that required dismantling before we installed something new.

Similarly, Phase Three of drywall, paint and flooring began as soon as the drywallers finished demoing the sanctuary ceiling. They immediately drywalled and painted it, and the ceiling simply overlooked all the work being done during Phase Two of framing and mechanicals.

approval

But we treasured a clear marker at the end of framing and mechanicals. The building inspector officially approved our rough-in. Approval! This was necessary in order to proceed with covering the studded walls which contained all the precious and expensive—but unimaginative—plumbing, wiring and HVAC ducting. Finally, the dirty demolition phase and boring mechanicals phase were behind us. Let the fun begin!

suffering message

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Tomorrow: Measures of our success. Read about them here.

If we had no winter, spring wouldn’t be so pleasant

Our story so far: While Tyler built walls and ceilings, the HVAC guys, the plumber and the electrician worked their magic in the 126-year-old Methodist church we were turning into our dream home.

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Chapter 23

Notwithstanding a late-spring snowstorm that left inches of heavy, wet snow behind in Old Man Winter’s ridiculously long wake, spring arrived and so did Phase Three of our renovation: Drywall, Paint & Flooring.

tulips under snow
Could those be tulips growing in my yard?

Long, sunshiny days replaced months of gray skies. Slivers of green poked through dirty snow. Though strange to hear birds singing as I tramped over snowy sidewalks no one bothered to shovel because they knew it would melt soon enough, I shed my fleece scarf as I inhaled the frosty air on my way from the rental house to the church in the morning. Spring was my favorite season of the year, and ever-widening sidewalks were as distinctive a turning point to me as robins. Growing up, I walked to school in north-central Minnesota; in winter, it was a slippery trudge in boots, but in springtime, I could skip over clean concrete in my Nike tennies.

sap running
You can see the sap dripping from this cut in our maple tree.

Earlier, before the snowstorm, Tyler made note of the maple tree in our front yard that was dripping sap like mad. In another spring when we weren’t so preoccupied by construction, he planned to tap the tree for its sweet syrup. Leafy green perennials in every corner of the yard toughed out the white stuff. It looked like we’d have blooms of some sort soon. Tyler’s hired man St. Johnny spread a load of mulch around trees and over the flower bed once tended by members of the church.

mulch
Our freshly mulched flower garden.

Soon, we would have to mow. Tyler also snapped up a deal on eBay for a riding lawnmower he intended to teach me to use. I preferred the push variety, and I scoffed that we’d have any yard left after he poured concrete for the driveway and garage, but I couldn’t complain too long. The practically new mower was a good deal, and we picked it up from the seller less than forty minutes away.

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Tomorrow: We pass the test. Read more about it here.

Snow on rooftops

Our story so far: As reality has caught up with this blog about converting a 126-year-old Methodist church into our home, I’ve run across a few odds and ends that occurred after I wrote about the subject initially. That’s how it goes with a real-time memoir. Sometimes stuff happens after publication. So this week, I’m sharing a few little stories that will ultimately be integrated into the relevant location in the memoir. Think of this as the time in the novel—especially a mystery novel—when you page back to reread a few passages to remind yourself about what’s going on. Here’s an update for Chapter 21.

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snow on rooftops
As demoralizing as it was to see snow in April, it was nice to see how long it lasted on our well-insulated roof.

With the assistance of Reroofer, our agile roof walker, we pumped a thousand dollars of blow-in-insulation into the roof of the 126-year-old Methodist church. The proof was in the pudding, or in this case, in a late spring blizzard. Thanks to all that insulation keeping the heat inside, our house was the last one in the neighborhood with snow on the north roof.

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Tomorrow: We return to the real-time memoir with the opening of Chapter 23. Finally, spring arrives. Read it here.